{"id":4651,"date":"2017-09-24T16:34:21","date_gmt":"2017-09-24T14:34:21","guid":{"rendered":"https:\/\/www.ufgsrl.it\/polyurethane-and-rubber"},"modified":"2018-02-05T20:49:40","modified_gmt":"2018-02-05T19:49:40","slug":"polyurethane-and-rubber","status":"publish","type":"post","link":"https:\/\/www.ufgsrl.it\/en\/polyurethane-and-rubber\/","title":{"rendered":"Polyurethane and rubber"},"content":{"rendered":"

[vc_row css=”.vc_custom_1504789513131{margin-top: -80px !important;}” el_class=”rev-sli-full”][vc_column][rev_slider_vc alias=”rivestimenti-in-gomma-en”][\/vc_column][\/vc_row][vc_row full_width=”stretch_row” css=”.vc_custom_1504789750169{margin-bottom: 35px !important;padding-top: 30px !important;padding-bottom: 95px !important;background-color: #052f43 !important;}”][vc_column]

[vc_column_text]<\/p>\n

POLYURETHANE<\/span><\/h2>\n

[\/vc_column_text]<\/div>[\/vc_column][\/vc_row][vc_row][vc_column width=”1\/2″][vc_column_text]<\/p>\n

Polyurethane coatings<\/h2>\n

The coatings of metal parts, rollers, cylinders and polyurethane wheels are suitable for those applications that require mechanical resistance above the norm. The polyurethane coating is able to generate parts with a high resistance and non-deformability capacity. It is an excellent solution to achieve the highest quality standards on the market with low production costs.<\/p>\n

Production<\/h3>\n

We produce rollers, cylinders and metal parts to sample or design with polyurethane coatings to meet the ever-increasing demands of our customers. This polyurethane coating technique allows us to have several advantages.<\/p>\n

Advantages<\/h3>\n

The advantages of the polyurethane coating are as follows:<\/p>\n

    \n
  • Resistance to abrasion, cutting and tearing<\/li>\n
  • Mechanical resistance<\/li>\n
  • High load capacity<\/li>\n
  • Excellent grip<\/li>\n
  • Good soundproofing<\/li>\n
  • Excellent elastic return<\/li>\n
  • Resistance to external factors<\/li>\n<\/ul>\n

    [\/vc_column_text][\/vc_column][vc_column width=”1\/2″][vc_column_text]\"rivestimenti-in-gomma-poliuretano-ufg-srl-pesaro-rimini-4\"<\/p>\n

    [\/vc_column_text][vc_column_text]<\/p>\n

    Features<\/h3>\n
      \n
    • Polyurethane of different hardnesses from Shore A30 to Shore A95<\/li>\n
    • Antistatic polyurethane<\/li>\n
    • Polyurethane with high mechanical performance<\/li>\n<\/ul>\n

      Materials<\/h3>\n
        \n
      • PUR<\/li>\n
      • EU<\/li>\n
      • AU<\/li>\n<\/ul>\n

        [\/vc_column_text][\/vc_column][\/vc_row][vc_row css=”.vc_custom_1504790275657{margin-top: 60px !important;margin-bottom: 25px !important;}”][vc_column width=”1\/2″][vc_column_text css=”.vc_custom_1504791671456{padding-top: 45px !important;}”]\"\"[\/vc_column_text][\/vc_column][vc_column width=”1\/2″][vc_column_text css=”.vc_custom_1504791836537{margin-bottom: 65px !important;}”]<\/p>\n

        Processing<\/h3>\n
          \n
        • Roller and cylinder<\/li>\n
        • Polyurethane coatings of supports and metal parts<\/li>\n
        • Linear, bumpy and conical adjustments<\/li>\n
        • Controlled roughness finish<\/li>\n
        • Thread and groove<\/li>\n
        • Removal, disposal and regeneration of polyurethanes<\/li>\n
        • Production of polyurethane coatings for sample and drawing<\/li>\n
        • Machining of CNC parts<\/li>\n<\/ul>\n

          Molded polyurethane<\/h2>\n

          We are also able to produce cast-molded polyurethane articles and products with metal inserts[\/vc_column_text][\/vc_column][\/vc_row][vc_row full_width=”stretch_row” css=”.vc_custom_1504791826556{margin-top: 30px !important;margin-bottom: 35px !important;padding-top: 30px !important;padding-bottom: 95px !important;background-color: #052f43 !important;}”][vc_column]

          [vc_column_text]<\/p>\n

          RUBBER<\/span><\/h2>\n

          [\/vc_column_text]<\/div>[\/vc_column][\/vc_row][vc_row][vc_column width=”1\/2″][vc_column_text]<\/p>\n

          Rubber coatings<\/h2>\n

          Over the years, we have been able to assimilate the expertise required to develop and research rubber compounds and rubber coatings for ever-increasing solutions and requirements for a wide range of materials.<\/p>\n

          We have more material formulations that allow us to obtain cylindrical roller wheels, wheels with hardness, color and different characteristics, and other pieces suitable for the highest requirements of our customers.<\/p>\n

          Productions<\/h3>\n

          We manufacture special rolls, cylinders and special metal parts vulcanized with rubber compounds that meet a variety of strength requirements to achieve the best rubber coatings to:<\/p>\n

            \n
          • Wear and abrasion<\/li>\n
          • \u00a0High and low temperatures<\/li>\n
          • Aggressive chemicals<\/li>\n
          • Oils and fats, both vegetable and animal<\/li>\n
          • Weathering<\/li>\n
          • Etc.<\/li>\n<\/ul>\n

            We also manufacture rubberized parts with:<\/p>\n

              \n
            • Atoxicity<\/li>\n
            • Slipperiness<\/li>\n
            • Elasticity<\/li>\n
            • Grip<\/li>\n
            • Non-stick<\/li>\n
            • Dielectricity<\/li>\n
            • Conductivity<\/li>\n<\/ul>\n

              We are able to produce rubber coatings such as rubber rollers with ever-improving quality standards thanks to new formulations and new tyres with improved durability and consistency that allow us to optimize and reduce operating costs.[\/vc_column_text][\/vc_column][vc_column width=”1\/2″][vc_column_text]<\/p>\n

              Features<\/h3>\n

              We offer different types of materials:<\/p>\n

                \n
              • Tire range on all elastomeric bases on the market<\/li>\n
              • Rubber hardness from Shore A20 to Shore A95<\/li>\n
              • Dielectric and electrically conductive silicone rubber<\/li>\n
              • Dielectric or electrically conductive rubber<\/li>\n
              • Rubber resistant to wear and abrasion<\/li>\n
              • Chemical contact rubbers for the chemical industry<\/li>\n
              • High temperature tyres (230\u00b0)<\/li>\n
              • High strength EPDM tyres<\/li>\n
              • Non-stick gum in Polytetrafluoroethylene (PTFE)<\/li>\n
              • Nitrile rubber<\/li>\n
              • Natural rubber<\/li>\n<\/ul>\n

                Processing<\/h3>\n

                We offer a full range of rubber processing and rubber coating applications, some of which are listed below:<\/p>\n

                  \n
                • Coating of rollers and cylinders<\/li>\n
                • Coverings of supports and metal parts (iron, steel, aluminium))<\/li>\n
                • Linear, bumpy, conical corrections<\/li>\n
                • Controlled roughness finishes<\/li>\n
                • Threads and grooves<\/li>\n
                • Rubber coating of pins and end caps<\/li>\n
                • Removal, disposal and regeneration of rubberized parts<\/li>\n
                • Realization of metal parts and rubberized to sample and drawing<\/li>\n
                • Machining of rubber parts with CNC machines<\/li>\n<\/ul>\n

                  Materials<\/h3>\n

                  NR, IR, CR, SBR, NBR, IIR, EPM, CSM, FPM[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=”.vc_custom_1464961830994{margin-top: 50px !important;margin-bottom: 90px !important;}”][vc_column][vc_row_inner css=”.vc_custom_1464620058485{margin-top: 40px !important;margin-bottom: 90px !important;}”][vc_column_inner][vc_media_grid element_width=”3″ gap=”20″ initial_loading_animation=”none” grid_id=”vc_gid:1506264228579-58b3468e-04ac-5″ include=”3516,3514,3513,3512″][\/vc_column_inner][\/vc_row_inner][vc_column_text]<\/p>\n

                  Some rubber moulding processes<\/h3>\n

                  After the preparation of the parts, through the washing, sandblasting and painting, rubber<\/strong> is prepared through mixing and formatting. After these processes, the actual stamping process is performed.<\/p>\n

                  Rubber moulding<\/h4>\n

                  There are several ways to print the rubber, here are some of the following:<\/p>\n

                  <\/h4>\n

                  [\/vc_column_text][vc_row_inner][vc_column_inner width=”1\/2″][vc_column_text]<\/p>\n

                  Injection Moulding<\/h4>\n

                  Injection molding is used for large batches where the rubber is introduced into the machine continuously and injected through a piston inside the mold.
                  \nOne of the advantages of injection molding is to have bits with very little blade, another advantage is having a much shorter machining cycle than cycles on compression machines because the rubber is preheated by the rotating screw reducing the cure time of the rubber.[\/vc_column_text][\/vc_column_inner][vc_column_inner width=”1\/2″][vc_column_text]<\/p>\n

                  Compression injection moulding.<\/h4>\n

                  This technology combines injection molding with compression molding.
                  \nThe rubber is injected directly into the mold slightly open and when the machine is closed, starting the compression step,
                  \nthe rubber reaches the mold cavities and vulcanizes.
                  \nThe advantage of this process is the cost, cheaper, since no injection channels are produced while a disadvantage can only be used with heights not exceeding 1 cm.<\/p>\n

                  <\/h4>\n

                  [\/vc_column_text][\/vc_column_inner][\/vc_row_inner][vc_row_inner][vc_column_inner width=”1\/2″][vc_column_text]<\/p>\n

                  Compression moulding<\/h4>\n

                  Compression molding is a technology used to produce medium, small series or samples. Cycles are longer than injections because the rubber is not preheated.
                  \nIn this case excessive deals are minimized
                  \nthanks to the rubber formatting.[\/vc_column_text][\/vc_column_inner][vc_column_inner width=”1\/2″][vc_column_text]<\/p>\n

                  Transfer moulding.<\/h4>\n

                  The mold is closed and the elastomer is forced into the cavities by a piston through a feed channel.<\/p>\n

                  The molds are more complex than those of a simple compression because they must be provided with channels for feeding the compound, where the pistons through mechanical friction heat the mixture.
                  \nOne advantage is having shorter cycles, while one of the disadvantages is that the blend, due to the pressure of the piston, can drag the adhesive away.[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row css=”.vc_custom_1464961394416{margin-bottom: 50px !important;}”][vc_column]

                  <\/div>

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                  Over the years we have been able to assimilate the experience required to develop and research rubber compounds for ever-increasing solutions and requirements for a wide range of materials.<\/p>\n","protected":false},"author":2,"featured_media":4326,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[252,227,126],"tags":[255,256,129,127],"class_list":["post-4651","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-materials","category-mechanical-processing","category-services","tag-coatings","tag-metals","tag-plastiche-en","tag-gomma-en"],"_links":{"self":[{"href":"https:\/\/www.ufgsrl.it\/en\/wp-json\/wp\/v2\/posts\/4651"}],"collection":[{"href":"https:\/\/www.ufgsrl.it\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.ufgsrl.it\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.ufgsrl.it\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.ufgsrl.it\/en\/wp-json\/wp\/v2\/comments?post=4651"}],"version-history":[{"count":0,"href":"https:\/\/www.ufgsrl.it\/en\/wp-json\/wp\/v2\/posts\/4651\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.ufgsrl.it\/en\/wp-json\/wp\/v2\/media\/4326"}],"wp:attachment":[{"href":"https:\/\/www.ufgsrl.it\/en\/wp-json\/wp\/v2\/media?parent=4651"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.ufgsrl.it\/en\/wp-json\/wp\/v2\/categories?post=4651"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.ufgsrl.it\/en\/wp-json\/wp\/v2\/tags?post=4651"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}